Process Productivity Comparison Calculator

Compare welding process productivity across SMAW, GMAW, FCAW, and SAW for the same joint

Input Parameters

Results

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SMAW Total Cost
$
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GMAW Total Cost
$
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FCAW Total Cost
$
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SAW Total Cost
$
Note: Typical depo rates: SMAW 3-6 lb/hr, GMAW 6-12 lb/hr, FCAW 8-14 lb/hr, SAW 15-40 lb/hr. SAW is most productive but limited to flat/horizontal positions.

Reference

Total Cost = Labor Cost + Consumable Cost Labor Cost = (Weld Metal / Effective Depo Rate) x Hourly Rate Effective Depo Rate = Depo Rate x Operating Factor Consumable = (Weld Metal / Depo Efficiency) x Wire Price