Calculate the true cost of weld rework including removal, re-welding, re-inspection, and downtime
Input Parameters
Results
--
Removal Cost
$
--
Re-Weld Cost
$
--
Total Rework Cost
$
--
Rework Cost Multiple
x
Note: Industry data shows rework costs 3-7x the original weld cost. Prevention through proper WPS, training, and fit-up is always more cost-effective than repair.
Reference
Removal Cost = Removal Hours x Labor Rate
Re-Weld Cost = Re-Weld Hours x Labor Rate
Consumables = ~15% of re-weld labor
Total Rework = Removal + Re-Weld + Consumables + Inspection
Multiple = Total Rework / Original Weld Cost